thomas davis to play super bowl with 3D printed brace


As Super Bowl Sunday approaches, the Carolina Panthers are warming up to face off against the Denver Broncos. Not just can we assume all the grit and glory of two NFL leaders playing head to head in Santa Clara this Sunday, but we can in addition assume overly financed advertisements, mismatched Half Time performers, and the increasing use of 3D printing by fans, players, and companies synonymous with the event. This year, Panthers’ All-Pro linebacker Thomas Davis has leveraged the capabilities of the innovation, wearing a personalized, 3D printed brace in the lead up to the Super Bowl.

thomas davis to play super bowl 3D printed brace

After suffering a broken arm during play, Davis now has a metal plate and 12 screws holding the limb together. Among four various brace options, the linebacker opted for the 3D printed edition, which was seen as the toughest during practices this past week. And, with his 3D printed brace, Davis has been practicing “very nicely”, according to his coach. If Davis can manufacture it to the game on Sunday, he can be the initially NFL player to use a 3D printed device on the field. During Super Bowl 50 Media Night at the SAP Center, Davis said of working with his brace, “It was a light [practice] day, but I took each opportunity to hit it on something.”


The brace, 3D printed by 3-D Elite with Whiteclouds 3D Printing, is created of a plastic and elastomer composite, building it both firm and flexible, with great shock absorption. Printed on a Stratasys Connex process, the inner area of the brace is soft and spongy for shock absorption, while holes in the brace allow for breathability and less mass. So the brace is wrapped in foam and taped to Davis with team colors.

In the same day as they obtained a 3D scan of Davis’s arm last Wednesday, Whiteclouds spent eight hours engineering the brace. After 30 hours of printing on the Connex machine, the brace was shipped out over night on Friday. Scott Perone, of 3D-Elite, says of the project, “Thomas Davis is may already the ‘bionic man’ in our book. This personalized 3D brace lined with Poron XRD manufactures him a bit additional indestructible.”

Whilst this may be a initially for 3D printed medical devices on the football field, 3D printed cleats are no strangers to the Super Bowl, as Nike has previously generated portions of their shoes for Super Bowl 48. But, a medical device such as Davis’s brace brings a personalized benefit to the player and, I believe, can foreshadow the use of the innovation for next medical devices. This is in addition amazing news for Whiteclouds, which in the past year has both become the world’s biggest provider of color 3D printing services, but has in addition acquired 3DplusMe to create custom sports memorabilia, one of other things.

Michael Molitch-Hou

About The Author

Michael is Editor-In Chief of 3D Printing Industry and the founder of The Reality™ Institute, a service institute dedicated to determining what’s real and what’s not so which you don’t have to. He is a graduate of the MFA Critical Studies & Writing Program at CalArts, and a firm advocate of world peace. Michael already resides in San Pedro with his magical wife, Danielle.