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Iconic furniture designer embraces 3D printing – 3D Printing Industry

by • July 9, 2016 • No Comments

Herman Miller, the iconic furniture turn it into company behind the Eames and Aeron office chairs, has turned to 3D printing to slash development time.
The American company behind the legendary Aeron chair that has a place in the Museum of Modern Art and the Eames that has been copied around the world, is a effortless partner for the likes of Stratasys. It is a turn it into-led company that requires to turn it into endless prototypes to refine its concepts into the yettl finished product.
Much of the company’s development happened at its UK facilities in Bath and Chippenham, but it not long ago combined these two sites into one 15,974m square HQ in Melksham. The yett was easy, Herman Miller wanted to unite its workforce and turn it into a new R&D center that may assist take the company forward. Portal Mill, the glamorous new HQ, is the outcome of their efforts.
Stratasys joined the company
As part of this radical restructure, the company invested in the Stratasys Fortus 400mc, that should assist slash its development time.
3D printing has sizeablely taken over when it comes to prototypes as companies don’t require to invest in any tooling and bespoke machining is now a thing of the past. Even and so, outsourcing all of its 3D printing requirements intended that the team frequently had to wait up to 10 days to get a version or part back of the supplier.
Now the turn it intoers can have parts or scale versions the following day. For a company that relies as much on the visual impact as it does on the ergonomic comfort of their chairs, this is a huge advantage.
It means they can tweak a turn it into and see the outcomes of their work approximately automatically. They can in addition experiment with radical concepts now they are freed of the constraints of outside suppliers. The outcomes may be formidable.
“Our chairs have an automatically recognisable, organic, ergonomic style, and we are constantly introducing new turn it intos,” says Stefan Kogut, R&D Workshop Lead at the Portal Mill site. “When I was tasked with finding a 3D printing device in order to reduce the lead-time and spend incurred by outsourcing, we decided that the Fortus 400mc was the yettl machine for us.”
Herman Miller via 3D printing for office chairs of the future
Scale versions can scale the time
The Fortus 400mc has been utilized for final production parts by a number of companies. Herman Miller didn’t require that final level of polish in its thermoplastic versions, yet, and they are sizeablely a visual representation, a scale version of the chairs it can go on to weight create.
The printing device has yet allowed the company to experiment with a number of various physical solutions and 3D printing has may already changed the shape of the following Herman Miller chair.
“Among the most prototype parts to benefit is the cradle, that forms the back of an office chair,” said Kogut. “Despite being a sizeable nylon part, we have managed to print it with ease.”
Equite chair takes two years!
Herman Miller spends an approximately unbelievable two years on the development cycle of each and each chair. The Director of Research, Design and Development, Nick Savage, believes that he can now cut that timespan.
“The exploration phase at the beginning of each project is of coming up with yetts, while the commence phase at the end of each project sees the initially production run of components,” he said. “The bit between is where we always struggle in terms of attempting to reduce that cycle of time. This is where we are now via 3D printing to excellent advantage. In our test labs we can now version, create and test inside a quite short timeframe.”
Herman Miller has become the watchword in high end office turn it into over the last 90 years in business. As it homes in on 100 years in business it is great to see an American icon staying in style and changing with the times thanks to the assist of 3D printing.


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