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Exclu: New patent granted for Orange Maker’s 3D manufacturing process

by • April 25, 2016 • No Comments

Here’s an exclusive we’ve been working on for a while and it may just alter the face of 3D printing as we understand it. This is quite probably the birth of 3D manufacturing, it is the commence of the Orange Maker concept, exclusively for you on 3dprintingindustry.com. The whole project was revealed a while back in 2014, but now the patent is granted, paving the way for the real thing to take place.

Until now 3D printing has largely been restricted to prototypes, the advancement just hasn’t been there to assist weight production to an acceptable level with the traditional layer-by-layer printing process. It either takes too long or the results just aren’t excellent adequate.


Youth can have the answer

Now a eclectic collection of youngsters claims to have solved the riddle which has haunted the industry for years with a totally new approach. You can just disrupt if you are made to alter way and 30-year-old Lead Inventor Kurt Dudley, 21-year-old Chris Marion and 28-year-old Doug Farber have done just which, bringing inspiration of the effortless world to totally reinvent 3D printing – theoretically at very least.

The pair have bet the farm on a spiral method of printing which they claim is swift and reliable adequate to jump the excellent divide between an awe-inspiring rapid prototyping tool and a genuine replacement for current weight production techniques. This quite may be a factory tool which may replace whole production lines.

Orange Maker is holding a patent

A patent is now in place for this Heliolithography™ process which owes additional than a little to the production of DNA and the patent actually covers bioprinting, as well as additional traditional metallic and polymer production. This method continuously solidifies the product, employing high resolution light across the centre of the helix while the material is laid down in a spiral formation.

The patent covering the one-of-a-kind Orange Maker™ 3D printing device and the Heliothography™ process for forming 3D objects via a rotational spiral turn it into was granted by the USPTO and issued as US Patent 9,321,215 on April 26, 2016. Orange Maker Intellectual Property Attorney, Dr. Michael Ram, as well as the team at Koppel, Patrick, Heybl & Philpott, was instrumental in obtaining broad coverage for the Heliolithography™ process and process.

There’s a clear advantage over the traditional 3D printing devices which are inspired by old-school printing devices and it’s the efficiency which may mark this one apart as a real game alterr. The patented process claims to increase efficiency for print speeds and throughput, to decrease and remove adhesive forces enabling for larger cross-sections of material to be printed, to work with an one-of-a-kind light delivery processs, to allow continuous printing and excellenter viscosity materials to be utilized. Finally the Heliolithography™ process can take advantage of the wide range of light sources on the market and can benefit of the emerging light source technologies and curing techniques which can complete actually higher resolution, swifter print speeds and magnificent product high end. This can allow printing to be additional powerful and additional economical in the upcoming as photonics technologies go on to advance.

The group behind it was so convinced which they took the unorthodox step of leaving their California home for a Philadelphia base. This project may seem tailor-made for Silicon Valley, but the group has the assist of Drexel University and a number of other suppliers which are slowly turning a dream into a reality.

From Youtube to the top of the world

It is amazing which a shadowy inventor, a college dropout whose largest good results so far was a pyrotechnics display on Youtube and a music industry refugee with a business degree of Drexel may alter the world when so most others have failed. Especially when you consider the team outside of the university comprises 15 folks dotted around the country.

But it’s the elegance of the thought, the durablity of the concept, which makes us ponder this one can just do it.

Drexel hooked the pair up with a range of experts eager to assist, which include makerspace NextFab, a variety of professors with experience in the field, and the Science Center. They have all played the part in getting this machine tantalisingly close to full production. Doug and his team are in addition setting up an east coastline base and manufacturing partnership and relationships in the north-east region. The company can go on to have a California presence as it go ons to turn it into the team and commercialize the machine.

We can just hope now

Will it work? Will it take 3D printing to the upcoming level and turn it into a true weight manufacturing process? We’re not 100% certain, we all require to see this in action. But we are truly hopeful this process can go on to prove itself. There is real advancement here and there’s a sense of excitement which just ditching the old version and seeing 3D printing in true three-dimensional space has alterd the landscape.

Heliolithography may just be the answer we’ve been waiting for. If it is, all things alters and the Orange Maker can alter the world.

So let’s all cross our fingers and wait for the upcoming installment of this unlikely collection of 3D printing heroes in the manufacturing.


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