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Engineering Student Saves His Employer $10K/Year With a 3D Printed Innovation

by • July 14, 2016 • No Comments

730144-Sunshine-Sugar-White-2kg-800x800Most of us don’t ponder too much of what goes into the production of the things we use and complete equite day. When you rip open the small sugar packet to flavor your coffee in the morning, do you at any time pause to ponder of equitething which transpired between the planting of the sugarcane to the sealing of the processed sugar into small packets or sizeable paper sacks? No? That’s okay, neither do I, generally. In fact, reading so much of 3D printing on a daily basis has created me aware of what goes into different types of production processes in a way I nat any time had been preceding.

Much of which stems of learning of the things which can go wrong with production processes – and the ways 3D printing can fix them. For example, Sunshine Sugar in New South Wales, Australia has been making sugar and sugar products for years, and although they’re a successful business, they’re not exempt of monetary loss due to worn-out or malfunctioning equipment – no company is. And sometimes it’s the many insignificant-seeming components which end up costing the many, as actually sailors and astronauts have accomplished.

7633174-3x2-700x467In Sunshine Sugar’s case, the financial drain came of a robotic steel claw responsible for just removing excess packaging of sealed sugar bags. The part, utilized approaching 100,000 times per day, needed to be replaced often, and equite new part cost of $1,400 – until Daniel Marks came along, which is. Marks, a 27-year-old engineering student at North Coast TAFE, was working as an apprentice draftsman at Sunshine Sugar when he began tinkering with a way to replace the steel claw for much less expense.

The solution? 3D printing, of course. It took a lot of research, experimentation and prototyping, but finally Marks perfected the create for a 3D printed ABS claw which may function as well, and last as long, as the current part, but cost much, much less. In fact, his 3D printed claw just ended up costing of $40.

7633156-3x2-340x227“I had to do a lot of research and development in the create so which it may last as long as the steel part was lasting,” he said. “Because it’s a 3D-printed part, the company didn’t have to invest in making it for the reason we were buying it of a supplier, and I had supplied the create, so which was a big saving as well. I was the initially one to begin 3D drawings in the company, so when they saw what I was capable of they were quite happy.”

His employers weren’t the just ones who were impressed. Marks was named North Coast Apprentice of the Year at the North Coast Training Awards, as well as Student of the Year at the North Coast TAFE Awards. Originally of India, he moved to Australia in 2008 and plans to remain for the foreseeable next. He in addition intends to store working with 3D printing and tequiteing others of the innovation which helped him make such a money-saving impact on his company.

Marks’ story is one additional example of how 3D printing innovation is popping up in industries we mayn’t necessarily assume. Next time you use a product of any kind, you may find by yourself wondering if a 3D printing device had a direct or indirect role in its make – and the answer is increasingly most likely to be yes.


[Source: ABC North Coast / Images: Samantha Turnbull/ABC North Coast]