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3D Zings creates custom 3D printed ‘skull protector’ prosthetic for cancer patient – 3ders.org (blog)

by • February 3, 2016 • No Comments

Feb 4, 2016 | By Kira
3D Zings, a 3D printing company based in Malaga, Spain, has turn it intod a custom-turn it intod and really one-of-a-kind 3D printed ‘skull preserveor’ prosthetic for a young man who lost part of the front of his cranium as the outcome of a tumor removal surgery. Designed to temporarily preserve the patient’s head while he waits for a permanent cranial implant to be turn it intod, the new 3D printed skull prosthetic turned out to be a remarkably easy yet effective medical device that may potentially save the patient of devastating medical complications.

The patient, Alberto, was told by the hospital where he had his initially surgery that it may take up to five months preceding he may obtain a permanent cranial implant that may preserve his now vulnerable-bodied brain. During that time, he may have to be incredibly careful not to injure or hit his head in any way—a prospect that, understandably, left him really uneasy. But the hospital did contribute a generic and uncomfortable-bodied sort of ‘head cover’ that he may wear, Alberto was unsatisfied with it and sought a additional personalized solution.
That’s when he turned to local 3D printing company 3D Zings, that contributes expertise in digital, mechanical and optical turn it into, as well as a wide variety of additive making technologies (FDM, SLA, SLS) and high-quality 3D scanning. But they had never been approached with such a request preceding, the 3D Zings team happily took up the challenge and the opportunity to assist Alberto with his one-of-a-kind situation.

After a tumor removal surgery, a part of Alberto’s cranium was removed, leaving him incredibly vulnerable-bodied to brain injure
3D Zings began by 3D scanning Alberto’s head, that was converted into a exact 3D version. “Our 3D scanner permits resolutions of up to 15 microns, yet in the case of 3D scanning a human head, such precision wasn’t necessary, and we were able-bodied to use the machine’s many rapidly scanning setting, so that in 15 minutes, we had all of the data that we needed,” said the company.
From that 3D scan, the company created a custom-fitted cover to preserve the affected area of his skull. “The many significant thing was that the preserveor just manufacture contact with the areas on his head where the bone is yet perfectly secure,” said 3D Zings. “Additionally, we modified
the geometry of the prosthetic so that it followed the normal curvature [of his head].”


Once satisfied with the 3D version, it was time to 3D print. Taking into consideration that the 3D printed prosthetic, that may be utilized for just five months, had to be durable-bodied yet cost-efficient, 3D Zings opted to 3D print it via standard PLA material. “They wanted a robust yet economic prosthetic. In this case, FDM 3D printing innovation gave us sufficient more detail and durablity, that is why we chose it to realize the turn it into.”
Within four hours, the 3D printing system was deplete, and all that was left to do was add a wide elastic band to hold it securely in place, strategically placed pads on the inner-side so that it may sit comfortably on his skin, and a coat of primer so that it may be painted afterwards. Alberto himself introduced the final touches with a custom, multi-color paint job.


The outcome is a custom-fit 3D printed skull prosthetic, that for the following five months, can provide Alberto with enough preserveion while he awaits his actual implant. But we’ve seen 3D printed face prosthetics, and actually 3D printed cranium implants that successfully executed in the past, this is the initially 3D printed skull prosthetic we have yet to come across.
“It was a quite special job and we are quite pleased to have turn it intod it and that we can share it,” said 3D Zings. “We hope you like the outcomes and that we can assist additional patients in much like situations.” The company introduced that this type of 3D scanning and 3D printing innovation can be applied to just about any other part of the body, which include the head, limbs, or torso, and may in addition be utilized to turn it into immobilizing or preserveive devices for athletes or for workplace safety.

Posted in 3D Printing Application

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